Quick check
Aluminum stampings
Manufactured according to drawing, standard and functional requirements
Karl Naumann GmbH manufactures aluminum stamped parts in the 0.2-3 mm thickness range, designed for assemblies in mechanical engineering, automation, robotics, electrical engineering, energy technology, medical technology, LED/lighting technology and precision engineering. Each contour is produced exactly according to CAD model and drawing . Precise stamping, forming and progressive bonding processes produce aluminum components with high dimensional accuracy, excellent edge quality and reliable functional stability - ideal for lightweight, corrosion-resistant and thermally or electrically function-critical applications.
We manufacture for you:
You benefit from short throughput times, complete traceability, precise production and maximum flexibility over the entire product life cycle.
We manufacture for you:
- Aluminum stampings according to drawing
- Aluminum contours 0.2-3 mm according to functional requirements
- Prototypes & pilot series for development projects
- Small series from 100 pieces
- Series production in progressive die
- Spare parts and reproduction according to drawing
- Aluminum parts for automation systems, LED technology, energy technology, electronics
You benefit from short throughput times, complete traceability, precise production and maximum flexibility over the entire product life cycle.
5 million+
Stamped parts annually
Series production at the highest level
Over five million precision parts leave our factory every year - on time, reproducible and in consistently high quality.
Over five million precision parts leave our factory every year - on time, reproducible and in consistently high quality.
- Small & large series
- Call-off delivery
- Just-in-Time
+/- 2µ
Precision tolerances
Optical & tactile 3D measurement
Tightest manufacturing tolerances down to ±2 micrometers - tested during production and fully documented in accordance with DIN EN ISO 9001.
Tightest manufacturing tolerances down to ±2 micrometers - tested during production and fully documented in accordance with DIN EN ISO 9001.
- 3D measurement technology
- ISO 9001
- Documented
3rd
Generation family business
Reliability with a personal handshake
As an owner-managed family business, we personally stand for quality and reliability - short decision-making processes, long-term partnerships.
As an owner-managed family business, we personally stand for quality and reliability - short decision-making processes, long-term partnerships.
- Owner-managed
- Personal advice
- Bear stone
75+
Years of experience
Competence you can feel
Over 75 years of sheet metal and metal processing. National and international customers have relied on our experience and reliability for decades.
Over 75 years of sheet metal and metal processing. National and international customers have relied on our experience and reliability for decades.
- Since 1948
- International
- IATF 16949
Why Karl Naumann GmbH
as an aluminum stamping parts manufacturer?
as an aluminum stamping parts manufacturer?
Over 75 years of experience
Over 75 years of experience in processing thin-walled aluminum sheets
State-of-the-art technologies
Function integration: beading, pull-throughs, bending, press-fit zones, thread forming, embossing
Quality assurance at the highest level
High production quality for prototypes, small series and large series
High flexibility
Processing of all relevant alloy groups:
1xxx, 2xxx, 3xxx, 5xxx, 6xxx, 7xxx
1xxx, 2xxx, 3xxx, 5xxx, 6xxx, 7xxx
Global customer base
Industry expertise in automotive, electronics, energy technology, automation, medical technology and precision engineering
Our
values
Miscellaneous
Industries
Types and variants of our aluminum stampings
By manufacturing process
We manufacture according to scope, functional requirements and component geometry:
These production variants support applications in automation construction, robotic systems, LED and device technology, energy technology, mechanical engineering and sensor technology.
- precise aluminum stampings with defined cutting edges
- Progressive parts for multi-stage processing in one tool
- Fine-cut contours for particularly burr-free edges
- Stamped/formed parts with beads, pull-throughs and embossed profiles
- Aluminum stamped parts with integrated threaded or press-fit areas
These production variants support applications in automation construction, robotic systems, LED and device technology, energy technology, mechanical engineering and sensor technology.
By function
Depending on the area of application, stamped aluminum parts take on different technical tasks:
- Mounting and functional plates in machines and automation modules
- Contact and ground plates in electronics and energy technology
- Shielding and housing contours in sensitive control and signal areas
- Heat distribution and intermediate plates in LED systems
- Structural and stabilizing elements in robotics and mechanics
- Fixing, guide and retaining plates in pneumatic and fluid technology modules
Technical parameters & production limits
- Material thicknesses: 0.2-3 mm
- Tolerances: according to EN ISO 2768-m, tighter by arrangement
- Radii: from 0.3 mm
- Surface roughness: Ra 0.8-3.2
- Inspections:
- 2D/3D scanning
- Camera-based series inspection
- Micrographs / material analysis
- Functional tests for electrics, mechanics and fit
Materials incl. material numbers
- EN AW-1050A (1.050A) - pure aluminum, highest conductivities
- EN AW-1070A (1.070) - can be stamped very thin, good surface properties
- EN AW-2017A (3.1325) - strength + precision
- EN AW-2024 (3.1355) - high dynamic load capacity
- EN AW-3003 (3.0517) - economical + formable
- EN AW-5005 (3.3315) - decoratively anodizable
- EN AW-5083 (3.3547) - robust applications
- EN AW-5754 (3.3535) - corrosion-resistant, easy to bend
- EN AW-6060 (3.3206) - ideal for functional contours
- EN AW-6082 (3.2315) - high strength
- EN AW-7020 (3.4335) - weldable, dynamically resilient
- EN AW-7075 (3.4365) - highest strength class
Available surfaces & corrosion protection
- Anodizing (technical + decorative)
- Hard anodizing
- Chromating/Alodine
- KTL coating
- Powder coating
- Brushing, fine grinding, vibratory grinding
- Laser marking
- RoHS & REACH compliant versions
Quality & testing concept
- SPC-supported process monitoring
- 3D-KMG measurements
- Inline camera inspection
- Digital test reports
- Complete traceability
- VDA/PPAP documentation
Standards & guidelines
- Production according to EN/ISO standards
- DIN EN ISO 9001: 2015 / harmonized IATF 16949 and ISO 14001
- RoHS & REACH compliant product design
Logistics & delivery
- Short production and delivery times
- JIT, EDI & blanket orders
- Tray, blister, bulk or ESD packaging
- Individual labels (VDA, customer-specific)
Material requirements - all alloy families 1xxx-7xxx
The choice of material determines strength, elongation, thermal conductivity, corrosion resistance, anodizability and formability.
The following alloy groups are available for aluminum stampings 0.2-3 mm:
1xxx - pure aluminum (high thermal & electrical conductivity)
Ideal materials for shielding, contact and heat distribution components.
Properties:
2xxx - AlCu alloys (higher strength)
For function-critical, dynamically stressed aluminum stamped parts.
Properties:
3xxx - AlMn alloys (dimensionally stable & economical)
For lightweight functional sheets, covers and housings.
Properties:
5xxx - AlMg alloys (excellent corrosion resistance)
For assemblies in mechanical engineering, automotive and energy systems.
Properties:
- Seawater resistant
- Strength 190-330 MPa
- Excellent bending properties
Examples of use: Housings, mounting plates, technical mounting plates.
6xxx - AlMgSi alloys (structurally stable & anodizable)
The most universal range for stamped aluminum parts.
Properties:
- Very good dimensional stability
- Strength 240-350 MPa
- Excellent anodizing behaviour
Examples of use: Functional plates, assembly elements, robotic modules.
7xxx - AlZnMgCu alloys (highest strength)
For applications with high dynamic loads.
Properties:
- Tensile strength up to 560 MPa
- Very high rigidity
- Good dimensional stability
Examples of use: Robotic axes, structural parts, safety assemblies.
The following alloy groups are available for aluminum stampings 0.2-3 mm:
1xxx - pure aluminum (high thermal & electrical conductivity)
Ideal materials for shielding, contact and heat distribution components.
Properties:
- Electrical conductivity: 57 MS/m
- thermal conductivity: 200-235 W/mK
- excellent formability
- very good anodizing properties
2xxx - AlCu alloys (higher strength)
For function-critical, dynamically stressed aluminum stamped parts.
Properties:
- Tensile strength 350-480 MPa
- High fatigue strength
- good machinability
3xxx - AlMn alloys (dimensionally stable & economical)
For lightweight functional sheets, covers and housings.
Properties:
- Good formability
- Surface quality for anodizing
- Thermal conductivity ~160 W/mK
5xxx - AlMg alloys (excellent corrosion resistance)
For assemblies in mechanical engineering, automotive and energy systems.
Properties:
- Seawater resistant
- Strength 190-330 MPa
- Excellent bending properties
Examples of use: Housings, mounting plates, technical mounting plates.
6xxx - AlMgSi alloys (structurally stable & anodizable)
The most universal range for stamped aluminum parts.
Properties:
- Very good dimensional stability
- Strength 240-350 MPa
- Excellent anodizing behaviour
Examples of use: Functional plates, assembly elements, robotic modules.
7xxx - AlZnMgCu alloys (highest strength)
For applications with high dynamic loads.
Properties:
- Tensile strength up to 560 MPa
- Very high rigidity
- Good dimensional stability
Examples of use: Robotic axes, structural parts, safety assemblies.
Alloys - material comparison for designers
All alloys comply with EN 573, EN 485, EN 515, EN ISO 2768, as well as RoHS and REACH.
Product overview
Industries / Applications
Machine and plant construction
Aluminium stampings are used as mounting plates, functional plates, guide contours, spacer plates and lightweight structural elements in automation and manufacturing systems.
Electronics, sensors & control technology
Used as contact surfaces, shielding housings, circuit board peripherals, grounding plates, sensor carriers, housing covers.
Automotive & mechatronic systems
Used in control units, holding modules, shielding capsules, thermal intermediate layers, mounting assemblies.
Energy technology & power electronics
Stamped aluminum parts support heat dissipation, electrical connection, shielding functions and mechanical modules in energy and battery technology.
Medical technology
Used in high-quality device components: Analysis devices, diagnostic systems, laboratory automation, mechanically precise thin sheet metal parts.
LED, lighting & device technology
Used for reflector carriers, cooling plates, thermal arresters, housing components.
Precision engineering & micromechanics
Production of filigree components for measuring systems, optical modules, miniaturized drives.
Aluminium stampings are used as mounting plates, functional plates, guide contours, spacer plates and lightweight structural elements in automation and manufacturing systems.
Electronics, sensors & control technology
Used as contact surfaces, shielding housings, circuit board peripherals, grounding plates, sensor carriers, housing covers.
Automotive & mechatronic systems
Used in control units, holding modules, shielding capsules, thermal intermediate layers, mounting assemblies.
Energy technology & power electronics
Stamped aluminum parts support heat dissipation, electrical connection, shielding functions and mechanical modules in energy and battery technology.
Medical technology
Used in high-quality device components: Analysis devices, diagnostic systems, laboratory automation, mechanically precise thin sheet metal parts.
LED, lighting & device technology
Used for reflector carriers, cooling plates, thermal arresters, housing components.
Precision engineering & micromechanics
Production of filigree components for measuring systems, optical modules, miniaturized drives.
Glossary
Stamped aluminum part: functional component made of thin aluminum sheet, manufactured using stamping and forming processes.
Anodizing: electrochemical oxide coating for protection and function.
Progressive bonding: multi-stage tool process for complex contours.
Conversion layer: chemical protective layer (e.g. chromating).
Bending radius: minimum radius that can be realized without material failure.
Anodizing: electrochemical oxide coating for protection and function.
Progressive bonding: multi-stage tool process for complex contours.
Conversion layer: chemical protective layer (e.g. chromating).
Bending radius: minimum radius that can be realized without material failure.
What you should know
about our aluminum stampings
Aluminum stamped parts for mechanical engineering
Aluminum stampings 0.2 - 3 mm for mechanical assemblies in mechanical engineering
Aluminum stampings in the thickness range of 0.2 - 3 mm are used in mechanical engineering for functionally stressed lightweight components where rigidity, thermal stability and precise fitting contours are crucial. The combination of specialized alloys such as EN AW-5754, EN AW-5083 or EN AW-6082 and high-precision stamping/forming processes results in components that are suitable for guide mechanisms, cover systems, assembly elements and sensor carriers. Surfaces such as anodizing, passivation or cathodic dip coating ensure corrosion resistance and a long service life in industrial environments.
Aluminum stampings in the thickness range of 0.2 - 3 mm are used in mechanical engineering for functionally stressed lightweight components where rigidity, thermal stability and precise fitting contours are crucial. The combination of specialized alloys such as EN AW-5754, EN AW-5083 or EN AW-6082 and high-precision stamping/forming processes results in components that are suitable for guide mechanisms, cover systems, assembly elements and sensor carriers. Surfaces such as anodizing, passivation or cathodic dip coating ensure corrosion resistance and a long service life in industrial environments.
Aluminum stamped parts for automation
Aluminium stamped parts 0.2 - 3 mm for modular automation systems
In automated production environments, aluminum stamped parts in 0.2 - 3 mm perform key tasks in linear axes, sensor assemblies, gripper systems and interlinked production modules. The high dimensional stability of alloys such as EN AW-6082, EN AW-7075 or EN AW-5754 enables lightweight, dynamically resilient functional plates, covers and retaining elements. Precise cut edges, tight tolerances and functional forming elements such as beads or pull-throughs allow the components to be optimally integrated into pick-and-place systems, handling robots, transfer modules and sensor lines. Surfaces such as anodizing, chromating or hard anodizing ensure a long service life and operational reliability in continuous cycle operation.
In automated production environments, aluminum stamped parts in 0.2 - 3 mm perform key tasks in linear axes, sensor assemblies, gripper systems and interlinked production modules. The high dimensional stability of alloys such as EN AW-6082, EN AW-7075 or EN AW-5754 enables lightweight, dynamically resilient functional plates, covers and retaining elements. Precise cut edges, tight tolerances and functional forming elements such as beads or pull-throughs allow the components to be optimally integrated into pick-and-place systems, handling robots, transfer modules and sensor lines. Surfaces such as anodizing, chromating or hard anodizing ensure a long service life and operational reliability in continuous cycle operation.
Aluminum stamped parts for robotics
Aluminium stampings 0.2-3 mm for robot-supported automation and handling modules
In robotics, aluminum stampings in the 0.2-3 mm range are used as high-precision functional components in grippers, axis modules, mounting flanges and sensor-integrated structural plates. The high strength of EN AW-7075, the dimensional stability of EN AW-6082 and the good formability of EN AW-5754 enable lightweight, dynamically resilient kinematic structures. Defined bending radii, tight tolerances and functional contours enable robot-specific requirements such as repeat accuracy, vibration stability and low inertia to be met. Surfaces such as hard anodizing or chromating optimize wear protection and electrical contacting in areas close to the sensor.
In robotics, aluminum stampings in the 0.2-3 mm range are used as high-precision functional components in grippers, axis modules, mounting flanges and sensor-integrated structural plates. The high strength of EN AW-7075, the dimensional stability of EN AW-6082 and the good formability of EN AW-5754 enable lightweight, dynamically resilient kinematic structures. Defined bending radii, tight tolerances and functional contours enable robot-specific requirements such as repeat accuracy, vibration stability and low inertia to be met. Surfaces such as hard anodizing or chromating optimize wear protection and electrical contacting in areas close to the sensor.
Aluminum stampings for electrical engineering
Aluminium stampings 0.2-3 mm for electrotechnical assemblies and thermal function modules
In electrotechnical systems, aluminum stampings perform functions in EMC shielding, heat dissipation surfaces, conductor carriers and mounting plates. Pure aluminum (EN AW-1050A, EN AW-1070A) in particular offers high electrical and thermal conductivity, while 5xxx and 6xxx alloys enable structurally stable mounting and housing components. Thanks to precise cut edges, low roughness and conductive conversion layers, the components can be used directly in switching devices, power electronics, sensor technology or LED drivers. Standards such as EN 61249, REACH and RoHS ensure material and process conformity.
In electrotechnical systems, aluminum stampings perform functions in EMC shielding, heat dissipation surfaces, conductor carriers and mounting plates. Pure aluminum (EN AW-1050A, EN AW-1070A) in particular offers high electrical and thermal conductivity, while 5xxx and 6xxx alloys enable structurally stable mounting and housing components. Thanks to precise cut edges, low roughness and conductive conversion layers, the components can be used directly in switching devices, power electronics, sensor technology or LED drivers. Standards such as EN 61249, REACH and RoHS ensure material and process conformity.
Aluminum stampings for energy technology
Stamped aluminum parts 0.2-3 mm for thermal, electrical and structural functions in energy systems
In energy technology, stamped aluminum parts perform tasks in cooling surfaces, contact plates, cell holders, inverter modules and protective covers. Thanks to the high thermal conductivity of the 1xxx alloys and the structural stability of EN AW-5754, EN AW-5083 or EN AW-6082, durable carrier systems for battery storage, power converters, inverters and energy management systems can be realized. Standards such as REACH, RoHS and quality guidelines for power electronics ensure that the components remain stable under high thermal and mechanical loads.
In energy technology, stamped aluminum parts perform tasks in cooling surfaces, contact plates, cell holders, inverter modules and protective covers. Thanks to the high thermal conductivity of the 1xxx alloys and the structural stability of EN AW-5754, EN AW-5083 or EN AW-6082, durable carrier systems for battery storage, power converters, inverters and energy management systems can be realized. Standards such as REACH, RoHS and quality guidelines for power electronics ensure that the components remain stable under high thermal and mechanical loads.
Aluminum stampings for medical technology
Aluminium stamped parts 0.2-3 mm for analytical, diagnostic and device applications
Aluminium stamped parts are used in medical technology due to their excellent cleanability, good anodizing properties, corrosion resistance and geometric precision. They are used in diagnostic devices, automatic analyzers, pump modules, sensor systems, laboratory automation and housing assemblies. Materials such as EN AW-5754, EN AW-6060 and EN AW-1050A ensure material hygiene suitability and reproducible surfaces in accordance with medical technology requirements.
Aluminium stamped parts are used in medical technology due to their excellent cleanability, good anodizing properties, corrosion resistance and geometric precision. They are used in diagnostic devices, automatic analyzers, pump modules, sensor systems, laboratory automation and housing assemblies. Materials such as EN AW-5754, EN AW-6060 and EN AW-1050A ensure material hygiene suitability and reproducible surfaces in accordance with medical technology requirements.
Aluminum stampings for LED/lighting technology
Aluminium stampings 0.2-3 mm for thermal and optically sensitive lighting systems
In LED and lighting technology systems, aluminum stampings perform thermal, optical and mechanical tasks. Pure aluminum alloys such as EN AW-1050A or EN AW-1070A offer maximum thermal conductivity, while 5xxx and 6xxx groups enable stable housing and carrier components. Precisely manufactured contours ensure the positioning of optics, circuit boards and reflectors. Surfaces such as polishing, anodizing or reflective coatings are decisive for light guidance and energy efficiency.
In LED and lighting technology systems, aluminum stampings perform thermal, optical and mechanical tasks. Pure aluminum alloys such as EN AW-1050A or EN AW-1070A offer maximum thermal conductivity, while 5xxx and 6xxx groups enable stable housing and carrier components. Precisely manufactured contours ensure the positioning of optics, circuit boards and reflectors. Surfaces such as polishing, anodizing or reflective coatings are decisive for light guidance and energy efficiency.
Aluminum stampings for precision engineering
Aluminium stamped parts 0.2-3 mm for precision-critical precision mechanical components
In precision engineering, aluminum stamped parts are used when maximum dimensional accuracy, low component dimensions and exact functional surfaces are required. Alloys such as EN AW-1050A, EN AW-3003 and EN AW-6082 enable micro-precise contours, stable bending zones and smooth surfaces for optical, metrological and mechanical components. Components for guide mechanisms, optical modules, miniaturized sensors and micro-mechanisms are produced using fine blanking, micro-embossing and ultra-fine cutting geometries.
In precision engineering, aluminum stamped parts are used when maximum dimensional accuracy, low component dimensions and exact functional surfaces are required. Alloys such as EN AW-1050A, EN AW-3003 and EN AW-6082 enable micro-precise contours, stable bending zones and smooth surfaces for optical, metrological and mechanical components. Components for guide mechanisms, optical modules, miniaturized sensors and micro-mechanisms are produced using fine blanking, micro-embossing and ultra-fine cutting geometries.
FAQ
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Certified according to DIN EN ISO 9001
Harmonized with IATF 16949
Harmonized with IATF 16949
From Bärenstein near Glashütte into the world -
Precision in metal and wood since 1947.
+ 49 (0) 3 5 054 29 12-0
We will be happy to contact you.
